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Low Pressure Steam Washdown Station

Model WD2010L – Low Pressure Steam Washdown Station

10–60 PSIG Steam Pressure | 30–80 psig Water Pressure | 3–4.5 GPM

Model WD2010 Steam and Cold Water Hose Station

Model WD2010L is a low pressure steam washdown station. It is ideal for those plants where hot water clean up is needed, but where only low pressure steam is available. It operates off steam pressure as low as 10 psig, such as waste steam. Steam and cold water are carefully and thoroughly mixed to provide "instant" hot water on demand. Using the proportional flow water and steam control valves, the operator can adjust the washdown station to deliver the desired hot water temperature as indicated on the dial thermometer located in the mixed water discharge. Washdown Stations are widely used in dairy, pharmaceutical, food processing, chemical and industrial plants. Wherever efficient, economical and low-maintenance means of hot-water clean-up is needed, Washdown Stations are used.

Principal Parts, Material & Ratings

Steam Pressure Range
10–60 PSIG
Water Pressure Range
30–80 psig
Flow Rate
3 to 4.5 GPM
Max Recommended Discharge Temp
190°F
Construction
Bronze or 316 Stainless Steel

Model Selector

Enter your supply pressures to find the right WD2010 model.

Discharge Temperature Calculator

Estimate the final discharge temperature for the WD2010 based on your operating conditions.

Available Models

ModelDescription
WD2010L-B-TBronze, steam & cold water wall mounted mixer-hose station. Includes globe valves, check valves, hose rack, mounting bracket, and adjustable angle temperature gauge.
WD2010L-BBronze, steam & cold water wall mounted mixer-hose station. Includes globe valves, check valves, hose rack, and mounting bracket.
WD2010L-S-T300 series stainless steel, steam & cold water wall mounted mixer-hose station. Includes globe valves, check valves, hose rack, mounting bracket, and adjustable angle temperature gauge.
WD2010L-S300 series stainless steel, steam & cold water wall mounted mixer-hose station. Includes globe valves, check valves, hose rack, and mounting bracket.

Safety First — NO WATER, NO STEAM

When handling live steam, SAFETY COMES FIRST! To reduce the potential for steam discharge, our Steam/Water Washdown Stations employ a unique valve and diaphragm technology. Steam is automatically blocked from discharging from the mixing station using a specially engineered diaphragm device. The diaphragm uses the steam supply pressure to positively close the steam inlet valve to the mixing chamber. The mixing station does not rely on potentially unreliable components such as temperature sensors or electrical devices to keep the steam valve closed. The diaphragm device will permit the steam inlet valve to open only after sufficient cold water flow is established by squeezing the spray nozzle or lance. If at any time the cold water is restricted, the steam is automatically shut off.

Minimal Maintenance Required

Carbonate build-up at the steam inlet valve, a problem plaguing competitive units, is minimized. A check valve is optimally positioned within the mixing station between the steam inlet valve and the cold water chamber housing the specially designed steam-water venturi mixer. The steam valve seat is isolated from the cold water supply, preventing deposit of carbonates at the steam valve thus reducing the potential for steam inlet valve seizure. No special tool kits are required for the Washdown Station to operate at maximum efficiency and safety.

How Steam Washdown Works

01

Cold Water Enters

Cold water supply connects to the station inlet. A flow-sensing valve monitors water pressure continuously.

02

Steam Mixes In

Steam from your boiler or supply line is injected through a proportional mixing valve. The ratio is controlled by the operator's temperature dial.

03

Temperature Regulated

An integrated dial thermometer displays the output temperature. The operator adjusts the mixing valve to reach the desired washdown temperature (up to 190°F).

04

Fail-Safe Activates

If cold water flow is interrupted for any reason, the steam supply automatically shuts off — preventing scalding and protecting equipment.

05

Hot Water Delivered

Controlled hot water flows to the hose connection at the set temperature, ready for washdown, sanitizing, or cleaning.

Installation & Maintenance Tips

Follow these guidelines to maximize service life and ensure safe operation.

Routine:Inspect mixing valve and cold water inlet strainer monthly for debris or scale buildup.
Routine:Verify thermometer accuracy quarterly — compare to a calibrated reference thermometer.
Routine:Check all pipe connections and fittings for leaks at each startup.
Important:Never operate without cold water supply connected — the fail-safe requires water flow to function.
Important:Do not exceed the rated steam pressure for your model (L: 60 PSIG, M: 150 PSIG, H: 200 PSIG).
Service:Winterize annually if the station is in an unheated area — drain all water from the system.
Service:Replace mixing valve seat and disc every 2–3 years or when temperature control becomes inconsistent.

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